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How Can Factories Use MES to Solve Problems? What Are the Solutions?

Published on: 2019-05-13

  How can factories use MES to solve problems? What is the solution?Manufacturing Execution Systems (MES) are becoming the choice of more and more entrepreneurs and corporate executives. MES enables you to better understand your enterprise's development and operational health amid fierce competition.Sohow can factories use MES to solve problems?


MES Solution


  How Factories Can Use MES to Solve Problems:

  1. Planning
  This refers to execution instructions with time constraints. For example, the production planning department receives production orders, the manufacturing department assigns production operations, the equipment department formulates equipment maintenance plans, and the material department and warehouse prepare material plans. The MES system provides planning suggestions under preset rules, and planners decide what actions to take. These rules include on-time delivery, equipment utilization, production cost, and so on. The fundamental factor in planning is the balance between manufacturing time and manufacturing efficiency.
  2. Execution
  This means completing detailed work tasks according to plan instructions. MES is built on batch-level management and can provide clear instructions for the execution layer, improving its efficiency and reducing the probability of errors.
  3. Control
  This means imposing strict constraints on plan execution. Plans often leave a certain amount of room for on-site executors to handle situations flexibly according to actual conditions. However, such flexibility requires a certain degree of constraint to ensure that plan execution does not deviate seriously. MES provides control functions and sets control measures for the execution layer.
  4. Feedback
  This means feeding back execution status and specific data to relevant departments. The MES system records data through event triggering during execution, avoiding data collection through forms. Complete and accurate execution data can be used for manufacturing traceability, and real-time data collection can also trigger related actions and measures in time. For example, when abnormal situations occur, the system can issue alarms and remind relevant personnel to handle them urgently.
  5. Scheduling

  This means making adjustments to the manufacturing execution site when plan execution changes. For example, when equipment fails, the production schedule needs to be adjusted; when a quality incident occurs, corresponding procedures need to be launched for analysis and handling. Real-time MES feedback makes timely scheduling possible, and the management tools provided by MES can also greatly improve on-site scheduling efficiency.


MES Solution


  Benefits of Using MES Systems:

  1,Using MES systems is obviously helpful to enterprises. Everyone already knows their benefits, so there is no need to say more here. The decision on whether to implement the system lies with management, and managers must make prompt decisions.

  2Using MES systems definitely requires employee training. Although the early stage is troublesome, if an enterprise wants to grow, employee training is indispensable. Besides, once employees learn how to operate the system, the later benefits are also substantial.

  3,For factories that want to grow, implementing an MES system is an inevitable path, because taking on large customers requires having such a system. Large customers all require factories to have MES software systems. Otherwise, there is no way to know how products are manufactured or how product quality is guaranteed.

  4Using MES systems allows managers to better understand the factory, including the production situation of production lines, employee work conditions, whether production meets standards, hourly capacity, and the deployment of production plans based on analysis of production reports.
  MES is the link for manufacturing process information integration, bridging the gap between the enterprise planning layer of the production workshop and the process control system. By emphasizing the overall optimization of the manufacturing process, MES helps enterprises achieve complete closed-loop production.
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