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Home Soonfor Services Solutions Digital Solution for Upholstered Furniture
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Digital Solution for Upholstered Furniture
Upholstered furniture mainly refers to furniture made primarily of sponge and fabric. Its manufacturing process mainly relies on handcrafting, and the main procedures include making the inner frame, attaching the base fabric, gluing the sponge, cutting, sewing the outer cover, and finally upholstery work.
Industry Overview Process Flow Management Pain Points Solutions Representative Cases

Development History

After entering the 21st century, against the backdrop of global furniture industry transfer, China's furniture industry entered a period of rapid development. This was not only an expansion in quantity but also an improvement in quality. Among urban residents in China, the ownership rate of upholstered furniture was only 6.8%, far below the average level of 72% in developed European and American countries. With the rapid development of China's economy, improved office conditions in government agencies, and the continued expansion of banks, securities firms, schools, hospitals, and enterprises, demand for upholstered furniture has continued to rise.

Industry Features

  • Cyclicality: upholstered furniture is mainly used in home decoration, carries relatively high unit value, and has a relatively long service life, so its cycle is closely related to overall macroeconomic development.

  • Regionality: production is mainly concentrated in five major industrial regions, namely South China centered on Guangdong and Fujian, East China centered on Zhejiang, Jiangsu, and Shanghai, North China centered on Beijing, Tianjin, Hebei, and Shandong, Northeast China centered on Shenyang and Dalian, and Southwest China centered on Chengdu and Chongqing.

  • Consumption also shows regional concentration. Demand for high-end upholstered furniture is relatively concentrated in economically developed regions such as Jiangsu, Zhejiang, Shanghai, the Beijing-Tianjin area, and the Pearl River Delta, while purchasing power is relatively weaker in less developed areas.

  • Seasonality: in the domestic market, January to March is generally the off-season, while May and September to December are peak seasons. In overseas markets, the influence of Thanksgiving and Christmas stocking makes November and December the peak season each year.

Comfort and Environmental Friendliness

Upholstered furniture is soft and elastic, rich in decorative colors and fabrics, varied in style, easy to replace, and comfortable to sit on. It is especially suitable for seating and bedding furniture and has become an indispensable interior furnishing for modern living rooms and bedrooms. Among these products, finely made spiral-spring furniture is considered especially comfortable, breathable, and non-polluting, making it an environmentally friendly type of furniture.

  • 接单时客户定制需求多,规格颜色不一,产品编码及BOM资料多,效率难提升;

  • 组合配套多,产品可以一套卖,也可以单件卖,现场难齐套;

  • 软体家具特有的颜色管理,如同一款沙发,但颜色变化很多,材质也可能不同;

  • 沙发、转椅等最怕色差问题,因此必须控制同一制造单必须领用同一批号的皮料及布料;

  • 皮质材料成本高,利用率低;

  • 生产计划粗犷,计件工资核算工作量大且不及时。

  • 产品属性定制管理,可以快速生成产品编号、二级BOM;

  • 套包件应用,生产齐套分析管理,订单锁库存管理;

  • 销售组合管理,产品齐套生产及发货;

  • 皮布材料启用批号管理,生产领料同一制令控制领同一批号的皮布;

  • 多制令汇总领料,提高皮料的利用率;

  • 四级生产计划体系(产品、部件、工序、工位),计件工资计算。

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